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1. REMOVE COMPLETE STOCK EXHAUST
SYSTEM.
2. Install bracket “A” using 2)
2” button head bolts. Install flat washer on bolts, slide bolts
through the boxed part of the bracket, and bolt to the top of
the factory bracket. Note that the flat plate with the 4) holes
faces outward.
3. Install 4) 5/16” x 1” bolts
into bracket located on each pipe. (fig 1)
4. Install rear pipe (short
pipe) using new flange gasket. At this point, only hand tighten
nuts. Now slide the bolts on the slide bracket through top holes
on the bracket “A”. Install flat washers, lock washers and 5/16”
nut and hand tighten.
5. Install front pipe following
the above instructions using the bottom holes on bracket “A”.
6. Making sure both pipes are
parallel, tighten both 5/16” bolts through bracket “A”. Using a
second 5/16” nut, hold the first nut with a ½” wrench and using
another ½” wrench tighten second nut locking both nuts together.
7. Now tighten both flanges
evenly to manufacturers torque specifications.
8. Finally, tighten the bolts
on bracket “A” through the factory bracket.
9. Double check that all bolts
are tight before starting the motorcycle.
Note: It is best to use new
flange gaskets when installing new pipes. These are readily
available from your local dealer.
Note: For fuel injected models,
it is recommended to use one of the adjustable fuel management
systems that are available. |