INSTALL INSTRUCTIONS FOR VICTORY HAMMER QUICK DISCONNECT SISSY BAR KIT
ALL PRODUCTS ARE FOR OFF-ROAD USE ONLY AND MUST BE INSTALLED BY A TRAINED MOTORCYCLE MECHANIC OR CERTIFIED VICTORY MOTORCYCLE MECHANIC. INSTALLER ASSUMES ALL LIABILITY FOR INSTALLED PRODUCT.
STEP 1. PULL ALL PARTS OUT OF PACKAGING AND INSPECT
STEP 2. REMOVE THE REAR CHROME FENDER STRUT TRIM FROM BOTH LEFT AND RIGHT SIDES OF THE REAR FENDER. DO THIS BY REMOVING THE 2 8MM SOCKET HEAD CAP SCREWS ON THE CHROME FENDER STRUT TRIM.
STEP 3. ONCE THE REAR CHROME FENDER STRUT IS REMOVED YOU WILL SEE 2 6MM SOCKET HEAD CAP SCREWS ON THE LEFT AND RIGHT SIDE OF THE REAR FENDER. REMOVE THE 2 LEFT SIDE 6MM SOCKET HEAD CAP SCREWS FIRST.
STEP 4. NOW LOCATE THE 4 TOMAHAWK SISSY BAR CLEATS. THE ARE THE ¾ DIAMETER BY 5/8 THICK ROUND GROOVED PARTS. INSTALL 2 OF THESE ON THE LEFT SIDE WHERE YOU REMOVED THE 2 6MM SOCKET CAPS FROM, USING THE 6MM BLK ALLOY BUTTON HEADS AND 6MM ZINC WASHERS PROVIDED IN YOUR KIT. USE CORRECT TORQUE SPECS FOR ALL FASTNERS.
INSTALL CLEATS WITH THICKER SIDE TOWARDS THE BIKE AND ALWAYS USE LOCTITE AND CORRECT TORQUE SPECS
STEP 5. REPEAT STEP 4 ON THE RIGHT SIDE. NOW TAKE YOUR LEFT AND RIGHT CHROME TOMAHAWK SISSY BAR RECEIVERS AND INSTALL THE SISSY BAR INTO THE SISSY BAR RECEIVERS. DO NOT TIGHTEN THE SISSY BAR SET SCREWS YET.
STEP 6. VERY CAREFULLY TAKE THE SISSY BAR AND RECEIVERS UNIT AND LOWER IT OVER THE REAR FENDER. THE SLOTS IN THE LEFT AND RIGHT CHROME RECEIVERS SHOULD LINE UP WITH THE SISSY BAR CLEATS YOU INSTALLED. THE SISSY BAR UNIT SHOULD DROP DOWN AND SEAT ON ALL FOUR OF THE SISSY BAR CLEATS. IF THIS DOES NOT HAPPEN LOOSEN THE SISSY BAR CLEATS AND ADJUST THE SISSY BAR UNIT AND THEN TIGHTEN THE SISSY BAR CLEATS AGAIN USING THE CORRECT TORQUE SPECS.
STEP 7. NOW LOCATE THE 2 BLK 5/16-18 TOMAHAWK SISSY BAR NUT PLATES. THE SISSY BAR NUT PLATES WILL INSTALL ON THE REAR 8MM CHROME FENDER STRUT MOUNTING POINT, ON THE INSIDE OF THE FENDER. YOU WILL ALSO NEED TO LOCATE THE 4 3/4X1/4 8MM STAINLESS SPACERS AND THE 4 8MM X 35MM STAINLESS SOCKET HEAD CAP SCREWS PROVIDED IN YOUR KIT.
STEP 8. INSTALL THE 8MM X 35 MM STAINLESS SOCKET HEAD CAP SCREWS INTO THE LEFT SIDE REAR CHROME FENDER STRUT. NOW PUT 2 OF THE ¾ X ¼ STAINLESS SPACERS ON THE THREAD ENDS OF THE SOCKET HEAD CAPS SCREWS COMING THROUGH THE REAR CHROME FENDER STRUT. THE STAINLESS SPACERS SHOULD SIT ON THE CAST IN STRUT BOSSES. NOW TAKE THE BLK SISSY BAR NUT PLATE AND ALIGN IT WITH THE THREADED BOSS ON THE FENDER STRUT CHASSIS MOUNT ,YOU WILL HAVE TO SLIDE THE SISSY BAR NUT PLATE IN BETWEEN THE FENDER AND THE CHASSIS MOUNT BOSS AND BEHIND THE TOMAHAWK CHROME SISSY BAR . HOLD THE NUT PLATE IN PLACE ALIGNED WITH THE REAR CHROME CHASSIS MOUNTING BOSS AND THEN INSTALL THE REAR CHROME FENDER STRUT WITH THE 3/4X1/4 STAINLESS SPACERS AS ONE UNIT. REPEAT THIS STEP ON THE RIGHT SIDE. ALWAYS USE LOCTITE ON AL FASTENERS AND CORRECT TORQUE SPECIFICATIONS.
STEP 9. FINGERS TIGHTEN ALL FASTENERS. YOU WILL NEED TO ALIGN THE BLACK SISSY BAR NUT PLATE WITH THE LOWER FASTENERS HOLE ON THE SISSY BAR RECEIVERS. ONCE ALIGNED LOCATE AND INSTALL THE 5/16-18 STAINLESS STEEL BUTTON HEADS PROVIDED IN THE INSTALL KIT. INSTALL THE THIN NYLON WASHERS ONTO THE 5/16-18 STAINLESS BUTTON HEADS AND ALSO THE 5/16 ZINC SPLIT WASHERS. ONCE YOU HAVE DONE THIS INSTALL THE BUTTON HEAD BOLTS INTO AND THROUGH THE SISSY BAR RECEIVERS AND THREAD THEM INTO THE SISSY BAR NUT PLATES. CHECK ALIGNMENT AND EASE OF OPERATION ONCE COMPLETE TORQUE ALL FASTENERS TO CORRECT SPECIFICATIONS.
STEP 10. DISCONNECT SISSY BAR UNIT AND INSTALL BLK FOAM BUMPERS INSTALL BUMPERS ON INSIDE OF SISSY BAR RECEIVERS, IN AREAS WHERE THE RECEIVERS MAY TOUCH DURING INSTALLATION OR DURING REMOVAL.